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Facilities can significantly reduce the volume of
solid waste shipped offsite by using a trash compactor. A trash compactor
is not considered a "true" waste reduction option. Compaction is defined
as a treatment or disposal alternative. However, a compactor used in
conjunction with other recycling and material reuse projects can lead to
substantial reductions in waste volume. If your facility is billed for
waste disposal according to the number and size of containers, and not by
container weight, your waste management costs will also be reduced
dramatically.
Recommendations:
Trash compactors come in
various sizes with different processing capacities. Equipment operation
controls are typically available with a variety of options which include
varying degrees of automatic
operation and "container full" alarms. In
self-contained units, the compactor head and container form an integral
unit to prevent liquid leaks during compaction.
- After
cardboard, wood, plastic, and other recyclable materials have been removed
and recycled from your facility waste streams, consider installing a trash
compactor to reduce the volume of non-recycled waste going to the landfill.
A volume reduction of 75 to 80 percent is typically achievable for
compacted waste.
- A self-contained compactor unit is recommended
for cafeteria and restaurant trash applications due to possible liquid
leakage from food wastes.
- The size of the compactor you choose
should take into account the load carrying capacity of the transport truck
(and local roads) when the container is full.
- The required
disposal frequency should be considered when choosing a compactor size. If
food wastes are to be compacted, more frequent disposal will be needed to
control odor and pest problems, particularly in a warm climate.
- If
more frequent disposal is desired, a smaller, less expensive compactor
could be used.
Example:
A large manufacturing company
currently recycles plastics, paper, cardboard, glass, and metals from their
manufacturing waste streams. All non-recycled manufacturing related waste
is compacted and sent to a local landfill. However, the facility has a
number of onsite cafeterias for employees which do not recycle or compact
waste. These cafeterias provide approximately 5000 meals a day to
employees and generate 26 cubic meters (34 cubic yds) of non-compacted
cafeteria waste per day. Recyclable cardboard boxes, wood produce crates,
and plastic containers account for an estimated 20% of the cafeteria waste
volume. The remaining waste volume consists of food waste and food
contaminated materials such as styrofoam plates and cups, plastic utensils,
and mixed paper and plastic.
The facility made a first step toward
cafeteria waste disposal cost reduction by recycling cardboard, wood, and
plastic containers. However, even with recycling and source reduction
efforts in place, the cafeterias still generate an estimated 21 cubic
meters (27.5 cu yd) of solid waste per day.
Installation of a cafeteria
waste compactor will result in an estimated 75% reduction in waste volume.
The reduced waste volume will lead to a corresponding decrease in landfill
disposal costs because the facility pays for disposal based on container
volume, not weight. Assuming a 75% reduction due to compaction, the volume
of cafeteria waste would become 5.25 cubic meters per day. An 18.3 cubic
meter (24 cubic yard) capacity compactor would require disposal every 3days
at current generation rates. This should be a sufficient removal frequency
for odor and pest prevention.
A cost-benefit analysis for this example
is shown below.
| Cost - Benefit Analysis for Trash Compactor
Use* |
|
Annual
Cost Of Current Practice:
Materials - N/A
Waste
Disposal -
$75/container x 260
containers/year
=
$19,500/yr
Energy - N/A
Water -
N/A
Labor - varies (unknown)
TOTAL -
$19,500/year
|
Capital Project Costs -
Equipment -
approximately $14,000 for 18.3 cubic m (24 cubic yd) Self-contained
compactor (prices vary depending on selected capacity &
features)
Installation and freight - $1,000 to
$2,500
TOTAL estimated installed cost - $15,000 to
$16,500
|
Annual Project Costs -
Materials -
N/A
Waste - $4,875/yr (75% reduction)
Energy -
$40/yr
Water - N/A
Labor - unknown, reduction
expected
TOTAL - $4,915/year
|
|
Expected Annual Savings
(annual cost of current practice - annual project costs):
$14,585
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Payback
(capital project costs/expected annual savings): 1.0
to 1.2
years.
|
* Cost - Benefit
Analysis Assumptions:
(1) Landfill disposal cost = $75 per 26
cubic meter (34 cubic yard) container.
(2) Current generation of
non-compacted waste (after recycling) = 21 cubic m/day (27.5 cubic
yd/day).
(3) Operating days = 260 days per year.
(4) Expected
waste volume reduction = 75%.
(5) Labor and waste transportation
costs are also expected to decrease - but have not been included.
The
vendor information in the following table is presented as a starting point
for contacting potential equipment manufacturers. No endorsement of any
products manufactured by the listed vendors is
intended or
implied.
| Vendor
Information/Implementation Assistance: |
|
GK Industrial Refuse Sustems, 3207
C St. NE, Auburn, WA 98002, (253)735-5543, fax: (253)735-5882, gkindrefuse@foxinternet.net Contact: BruceGustavson
Marathon Equipment Co., distributed by Mark-Costello
Co., 1145 Dominguez St., Carson City, CA 90746, (310)637-1851, Fax (310)
762-2330, Contact: Huge Gilliland
Balemaster, Division of East Chicago Machine Tool Corp., 980
Crown Court, P.O. Box 465, Crown Point, IN 46307, (219)663-4591, Fax (219)663-4525, Contact: Cornell Raab.
International Baler Corp., A Subsidiary of Waste Technology
Corp., 5400 Rio Grande Avenue, Jacksonville, FL 32254., (904)358-3812, Fax (904)358-7013, ibc@ingt-balbr.com
Bruce Mooney
Assoc., Inc., 1849 Fairhill Road, Allison Park, PA 15101, (412)367-2686, Fax (412)367-1015, rengro@msn.com, Contact: Bruce mooney.
Logemann Brothers Co., 3150 W. Burleigh Street, Milwaukee, WI
53210-1999, (414)445-3005, Fax (414)445-1460, Contact:Larry Bifter
Calver Wire Co., Inc., P.O. Box 1167,
Uniontown, PA 15401, 800-245-4042, Fax (724)438-5222, Contact: Joe Ahearn.
Midstates Wire, 510 South Oak
Street, Crawfordsville, IN 47933, 800-428-0814, Fax (765)362-4143, Contact: Jim Dancy.
Harrisgroup, 2000 Clover Peach, Peach Tree City, Georgia 30269, 800-373-9131, Fax (770)631-7299, harreswaste.com, Contact: Coleen Helland.
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| Recommended Action
Plan: |
| Activity |
Assigned
Person |
Completion
Date |
| Identify appropriate equipment
location. |
|
|
| Contact
vendor for compactor design/size/utility needs, place purchase
order. |
|
|
| Install
equipment per
specifications. |
|
|
| Provide tra
ining to facility staff on operation and maintenance
of
equipment. |
|
|
| Monitor
results and check compactor regularly to make sure
all recyclable materials
are being diverted for
recycling. |
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